PV Failure Fact Sheets (PVFS) 2023

Introduction

The PV failure fact sheets summarise some of the most important aspects of single failures. The target audience of these PVFSs are PV planners, installers, investors, independent experts and insurance companies, and anyone interested in a brief description of failures with examples, an estimation of risks and suggestions of how to intervene or prevent these failures.

From 1-1 to 1-5
No Component Failure name
1-1 PV module Cell cracks
1-2 PV module Discolouration of encapsulant or backsheet
1-3 PV module Front delamination
1-4 PV module Backsheet delamination
1-5 PV module Backsheet cracking

 

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From 1-6 to 1-10

No

Component

Failure name

1-6

PV module

Backsheet chalking (whitening)

1-7

PV module

Burn marks

1-8

PV module

Glass breakage

1-9

PV module

Cell interconnection failure

1-10

PV module

Potential induced degradation

 

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From 1-11 to 1-15

No

Component

Failure name

1-11

PV module

Metallisation discolouration/corrosion

1-12

PV module

Glass corrosion or abrasion

1-13

PV module

Defect or detached junction box

1-14

PV module

Junction box interconnection failure

1-15

PV module

Missing or insufficient bypass diode protection

 

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From 2-1 to 2-4

No

Component

Failure name

2-1 Cable and Interconnector DC connector mismatch
2-2 Cable and Interconnector Defect DC connector/cable
2-3 Cable and Interconnector Insulation failure
2-4 Cable and Interconnector Thermal damage in combiner box

 

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From 3-1 to 3-3

No

Component

Failure name

3-1 Mounting Bad module clamping
3-2 Mounting Inappropriate/defect mounting structure
3-3 Mounting Module shading

 

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From 4-1 to 4-3

No

Component

Failure name

4-1 Inverter Overheating (temperature derating)
4-2 Inverter Incorrect installation
4-3 Inverter Complete failure (not operating)

 

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From 1-16 to 1-20

No

Component

Failure name

1-16

PV module

Not conform power rating

1-17

PV module

Light induced degradation in c-Si modules

1-18

PV module

Insulation failure

1-19

PV module

Hot spot (thermal patterns)

1-20

PV module

Soiling

 

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